HyreRoof

Quick answer

Roof sheathing is the layer of plywood, OSB or wood boards nailed across the rafters or trusses. It forms the flat, solid surface, called the roof deck, that the underlayment and shingles are fastened to.

The building code calls it roof sheathing and sets how thick it must be for the spacing of the framing below it 1. Most new homes use wood structural panels, which is the code's name for plywood and OSB. Many older homes have plank boards instead.

Quick facts

Code section
IRC R803, with spans from Table R503.2.1.1(1) 14
Panel standards
DOC PS 1 (plywood), DOC PS 2 (performance panels such as OSB) 1
Common panel at 24 in framing
Span rating 24/16, 7/16 in thick, 24 in max roof span 4
Lumber boards at 24 in framing
At least 5/8 in net thickness 1
Shingle nails
At least 3/4 in into the sheathing, or all the way through if thinner 2
Panel gap
APA recommends 1/8 in at edges and ends 5

Key takeaways

  • Roof sheathing is the wood layer between the rafters and the roofing. Roof deck means the same thing.
  • Most roofs use plywood or OSB panels. Both carry a stamp with a span rating that tells you how far apart the rafters can be.
  • The 2021 IRC sets sheathing spans in Table R503.2.1.1(1) and lumber thickness in Table R803.1.
  • Shingle nails must go at least 3/4 inch into the sheathing, or all the way through if the deck is thinner.
  • On a reroof, bad sheathing is usually priced per sheet as an extra. Ask for that unit price in writing before work starts.

What roof sheathing is

A sloped roof is built from the bottom up. First come the rafters or trusses, the sloped wood beams that give the roof its shape. Next comes the sheathing, a skin of wood nailed across those beams. On top of the sheathing go the underlayment and then the roof covering, such as shingles or metal.

The sheathing does two jobs. It spreads the weight of snow, roofers and roofing across the beams. It also gives the shingle nails something solid to bite into. The code says asphalt shingles must be fastened to solidly sheathed decks 2. Without a sound deck, the shingles cannot be held down.

Roofers, insurers and supply houses use several names. Roof deck, decking and sheathing all mean the same layer. The code uses the word sheathing in Section R803 1. Quotes often say decking or deck boards. When a roofer talks about replacing sheets or boards, this is the layer they mean.

How it works

Think of sheathing as a bridge. Each panel or board spans from one rafter to the next. Weight on the roof bends the panel a little between supports. The wider the gap between rafters, the stiffer the sheathing must be. That is why the code ties thickness to rafter spacing 1.

Panels are laid with their long side running across the rafters. The code table assumes the panels run over two or more spans this way 4. Running them across the framing makes the deck stiffer than running them the same way as the rafters.

The panel edges between rafters are a weak point. They can sag or move against the next panel. The code table lets a panel span farther when those edges are supported.

Edge support can be wood blocking, metal panel edge clips, or tongue-and-groove edges that lock together 4. Roofers often call the clips H-clips because of their shape.

Sheathing also ties the roof frame together. Nailed tight to every rafter, the panels keep the frame from racking, which means leaning out of square. That is one reason the code sets nail sizes and spacing for the deck, not just for the shingles.

Types of roof sheathing

Three kinds of decking show up on homes. The code covers all three 1.

TypeWhat it isWhere you see it
PlywoodThin layers of wood veneer glued together with the grain crossed. Made to DOC PS 1.Many homes from the mid 1900s on; still common
OSB (oriented strand board)Wood strands pressed with resin into a panel. Made to DOC PS 2.Most new homes today
Plank or board deckingSolid lumber boards, often 1x6 or 1x8, nailed across the rafters.Older homes, often built before panels were common
Spaced sheathingBoards nailed with gaps between them so wood shingles can dry.Under wood shingles and shakes only

The code says plywood and OSB must carry a grade mark from an approved agency showing the grade, bond class and performance 1. That stamp is how an inspector or roofer tells what a panel is.

Sources: [1]

Plywood vs OSB

Plywood and OSB are both wood structural panels in the code. Both can be used for roof sheathing if they carry the right grade mark and span rating 1. A panel with a given span rating is built to carry the load that rating stands for, whether it is plywood or OSB.

The difference shows up with water. The roofing contractors' trade group, NRCA, says it prefers plywood. Its technical article says OSB panels are subject to changes in size, ridging and nail back-out when moisture changes 6. Ridging is a raised line in the shingles along the panel edges.

OSB is widely used because it is made in large sheets from smaller trees. In practice, the choice often comes down to what is on the truck.

What matters more is that the panel is the right thickness, is kept dry, is gapped, and is nailed right. If your quote names OSB, ask the roofer what thickness and span rating it is.

Plank decking and gaps

Older homes often have solid boards for a deck. Lumber sheathing is allowed. The code requires boards at least 5/8 inch net thickness when the rafters are 24 inches apart, and thicker tongue-and-groove planks for wider spacing 1.

Boards were sometimes laid with gaps, either on purpose for wood shingles or because they shrank over the years. The code allows spaced boards under wood shingles and shakes.

Those boards must be at least 1 by 4 inch nominal and spaced at the same distance as the shingle exposure 2.

In places where the average January temperature is 25°F or less, the part of the roof that needs an ice barrier must be solid sheathing 2.

Asphalt shingles are different. They need a solid deck 2. Wide gaps leave the shingles without support and give the nails nothing to hold.

When a roof that once had wood shakes is redone in asphalt, the roofer usually has to fill the gaps or lay new panels over the old boards.

How wide a gap is too wide depends on the shingle maker's own instructions, so ask the roofer which rule they follow.

The code also bars spaced lumber sheathing for wood shingles in Seismic Design Category D2, which covers some high-earthquake areas 1.

Worked example: reading a panel stamp

Say the trusses on your house are 24 inches apart and the stamp on a sheet in the attic reads 24/16, 7/16 inch. Here is how that lines up with the code table 4.

StepWhat you checkResult
1Left number of the span rating24, so the panel can span 24 inches on a roof
2Rafter or truss spacing24 inches, so it is within the rating
3Edge support at 24/16Table allows 24 inches with or without edge support
4Nails for the shingles7/16 inch is less than 3/4 inch, so nails must go all the way through 2
Formula Reading a span rating stamp

Span rating = R / F

R
Largest roof framing spacing the panel may span, in inches
F
Largest floor framing spacing, in inches; 0 means not rated for floors

Example: 24/16 means 24-inch roof framing, 16-inch floor framing. Edge-support limits come from 2021 IRC Table R503.2.1.1(1) 4.

Source: [4]

Now take a 24/0 panel, which is 3/8 inch thick. The table lets it span 24 inches only with edge support, and 20 inches without it 4.

On 24-inch trusses with no clips, that panel would be outside the table. A stamp you can read from the attic is a quick way to learn what your deck is made of.

Where it goes on the roof

Sheathing covers every rafter bay from the eave to the ridge. At the ridge, a gap is often left open so a ridge vent can let attic air out.

At the eaves, the deck edge is where the drip edge goes. The code requires drip edges to extend at least 1/4 inch below the sheathing 2.

At gable ends, the sheathing can stick out past the end wall to form part of the overhang. The code limits that cantilever to 9 inches unless overhang framing supports it 1.

The underside of the deck faces the attic. The code allows panels that are only exposed on the underside to be an Exposure 1 grade, which is an interior panel made with exterior glue 1. Panels that will be out in the weather for good must be Exterior grade.

What a sound deck does for your roof

  • Gives shingle nails a solid base so the roofing stays down in wind 2
  • Spreads snow and foot traffic across the rafters
  • Stiffens the roof frame so it stays square
  • Gives a flat surface so the shingles lie flat and seal
  • Makes the roof safer to walk on for the crew doing the work
  • Lets the next roof go on without extra repairs if it stays dry

Limitations

  • Wood swells and shrinks with moisture. Tight panels can buckle, which APA says is a looks or service issue, not a structural one 5.
  • Sheathing is not waterproof. It needs underlayment and roofing over it.
  • Thin panels need edge support to reach their full span 4.
  • Damage is often hidden under the shingles until tear-off.
  • Old board decks may not meet a new shingle maker's flatness or gap rules.

What drives the cost of deck work

We do not list prices. Deck repair is one of the biggest unknowns on a reroof, because no one can see the deck until the old roof is off. These are the things that move the number. For a full estimate, try our roof cost calculator.

  • How much is bad. Most quotes price deck replacement per sheet (a 4 by 8 foot panel) or per foot of board, so the total depends on how many are replaced.
  • Panel type and thickness. Thicker panels and plywood are usually priced above thinner OSB.
  • Plank decks. Filling gaps or laying a full new layer of panels over old boards adds material and labor across the whole roof.
  • Roof size. Measured in roofing squares; a full redeck scales with area.
  • Pitch and access. Steep roofs and hard-to-reach areas take more time per sheet. See our roof pitch guide.
  • Rot below the deck. If rafters or fascia are also damaged, that is a separate repair.

How deck repair fits into a reroof

A licensed roofer does this work. These are the steps you can expect and check.

  • The old roofing comes off. The code says a roof replacement removes the old layers down to the roof deck 3.
  • The roofer walks and looks at the bare deck for soft, rotten, broken or delaminated spots.
  • Bad sheets or boards are cut out back to the rafters and replaced with sheathing of matching thickness.
  • New panels are laid long side across the rafters, with about a 1/8-inch gap at edges and ends as APA recommends 5.
  • Panels are nailed to the rafters. NRCA lists 8d common nails 6 inches apart at panel edges and 12 inches apart at middle supports as a minimum for typical panels 6.
  • Underlayment goes on soon after, to keep the deck dry 7. Then the roofing.

Keeping the deck healthy

You do not service sheathing directly. You keep it dry. Water reaches the deck from two sides: leaks from above and moist attic air from below.

From above, fix missing shingles and failed flashing quickly. A small leak that runs for a season can rot a sheet. From below, the attic needs airflow.

The code requires at least a 1-inch space between insulation and the roof sheathing at the vents, and says insulation must not block the flow of air 8.

Look at the deck from the attic once a year with a flashlight, from the floor, without walking on the ceiling. Dark stains, frost on the nails in winter, or a musty smell are worth a call to a roofer.

Signs of a bad roof deck

  • A sag or dip in the roof line seen from the street
  • Water stains, dark spots or mold on the underside of the deck in the attic
  • Light coming through from the attic where there should be none
  • Soft or spongy spots a roofer feels when walking the roof
  • Shingles with raised lines along panel edges, which can point to ridging or buckling 6
  • Nails backing out and pushing up through shingles

These are signs, not proof. A roof inspection can find the cause. Do not walk on the roof yourself to check.

What the code requires

These rules come from the 2021 International Residential Code. Your state or city may use a different edition or change parts of it, so check with your building department.

2021 IRC R803, R905.2.1, R905.2.5, R905.7.1 and Table R503.2.1.1(1)
RuleWhat the code says
Panel standards (R803.2.1)Plywood and OSB must meet DOC PS 1, DOC PS 2, CSA O325 or CSA O437 and carry an approved grade mark 1
Spans (R803.2.2)Must not exceed Table R503.2.1.1(1) or APA E30 1
Span rating 24/0, 3/8 inRoof span 24 in with edge support, 20 in without 4
Span rating 24/16, 7/16 inRoof span 24 in with or without edge support 4
Span rating 32/16, 15/32 or 1/2 inRoof span 32 in with edge support, 28 in without 4
Span rating 40/20, 19/32 or 5/8 inRoof span 40 in with edge support, 32 in without 4
Lumber boards (Table R803.1)5/8 in net at 24 in spacing; 1 1/2 in tongue-and-groove at 48 in and wider 1
Exposure (R803.2.1.1)Panels exposed only on the underside may be Exposure 1 1
Gable overhang (R803.2.3)Cantilever no more than 9 in without overhang framing 1
Asphalt shingle deck (R905.2.1)Solidly sheathed deck 2
Shingle nails (R905.2.5)At least 3/4 in into the sheathing; through it if thinner 2
Wood shingles and shakes (R905.7.1)Solid or spaced boards, at least 1x4 nominal 2

Sources: [1] [2] [4]

Sheathing vs related roof layers

Roof sheathingUnderlaymentRafters or trusses
What it isWood panels or boardsFelt, synthetic or self-adhered sheetSloped framing beams
JobSolid base for nails; spreads loadBackup water barrierCarries the whole roof
Code sectionIRC R803 1IRC R905.1.1IRC R802
Replaced on a reroofOnly where damagedEvery timeRarely
How it is pricedPer sheet or per foot as an extraPer squareSeparate structural repair

Common misconceptions

Myth A new roof always comes with a new deck.
Reality Most reroofs only replace the sheets that are bad. A full redeck is a separate choice or need.
Myth OSB is not allowed on roofs.
Reality The code allows OSB that meets DOC PS 2 and has the right span rating 1. NRCA prefers plywood, but that is a preference 6.
Myth Thicker is the only thing that matters.
Reality The span rating, edge support, gaps and nailing all matter. The code table is built on span ratings 4.
Myth Board decks must be torn out.
Reality Lumber sheathing is allowed 1. Board decks with wide gaps may need filling or an overlay for asphalt shingles.
Myth Buckled panels mean the roof is failing.
Reality APA says panel buckling is a looks or service issue, not a structural flaw 5. A roofer should still find the cause.

Local rules and climate

The rules above come from the model code. Each state or city adopts its own edition and may change it. Your local building department decides which rules apply to your address and whether a reroof permit includes a deck check.

Climate changes the details. Heavy snow areas may need thicker panels or closer framing, since the table assumes set loads 4.

Cold areas that require an ice barrier need solid sheathing under it, even on wood shake roofs 2. High-wind areas often have tighter deck nailing rules set locally. Ask your roofer or building department which apply.

What to ask your roofer

  • What is the price per sheet (or per foot of board) for deck replacement, and is any included in the quote?
  • Will you photograph the bad deck before you replace it?
  • What thickness and span rating will you use, and will it match what is there?
  • Do we have board decking, and does it need filling or an overlay for shingles?
  • Will you renail the existing deck to current rules where needed?
  • Do our nails reach 3/4 inch into the deck or go fully through?

Keep going

Questions about roof sheathing

What is roof sheathing made of?

Roof sheathing is made of plywood, OSB or solid wood boards. Plywood is thin wood layers glued together. OSB is wood strands pressed with resin. Older homes often have boards. The code allows all three if they meet its standards and the span or thickness rules for the rafter spacing.

Is roof sheathing the same as roof decking?

Yes. Roof sheathing, roof deck and roof decking all mean the layer of wood nailed across the rafters. The building code uses the word sheathing. Roofers and quotes often say decking. It is the surface the underlayment and shingles are nailed to.

Is plywood or OSB better for roof sheathing?

Both are allowed by code when they carry the right span rating. NRCA, the roofing contractors' group, prefers plywood because it says OSB can change size, ridge and push nails out as moisture changes. Correct thickness, gaps and nailing matter as much as the panel type.

What thickness of sheathing do I need on a roof?

It depends on how far apart the rafters are. Under the 2021 IRC table, a 24/16 panel, which is 7/16 inch thick, can span 24 inches. Lumber boards need at least 5/8 inch at 24-inch spacing. NRCA recommends thicker panels as a best practice. Your roofer should match local code.

What does the span rating on a panel mean?

The span rating is the stamp that shows how far the panel can span. The left number is the most inches between roof supports. The right number is for floors. A 32/16 panel can span 32 inches on a roof with edge support, or 28 inches without it, under the code table.

How do I know if my roof deck needs replacing?

Common signs are a sagging roof line, soft spots, stains or mold on the deck seen from the attic, and nails pushing up through shingles. Most bad decking is only found once the old shingles come off. A roofer should show you photos before replacing it.

How is roof deck replacement priced on a quote?

It is usually listed as a unit price per sheet of plywood or OSB, or per foot of board. Because no one can see the deck before tear-off, the total is not known up front. Ask for the unit price in writing and ask to see the bad sheets before they are replaced.

Can you put shingles over plank decking with gaps?

Asphalt shingles need a solidly sheathed deck under the 2021 IRC. Small gaps may be acceptable under the shingle maker's rules, but wide gaps usually mean the roofer fills them or lays new panels over the boards. Spaced boards are allowed under wood shingles and shakes.

How far should roofing nails go into the sheathing?

At least 3/4 inch, under IRC R905.2.5. If the sheathing is thinner than 3/4 inch, the nails must go all the way through it. That is why you may see nail tips poking through the deck in the attic. It is normal on most homes with 7/16 or 1/2 inch panels.

Why are there gaps between roof sheathing panels?

APA recommends a 1/8-inch gap at panel edges and ends. Wood panels swell when they get damp, and tight panels have no room to grow, so they can buckle. APA says the gap is a recommendation, not a code rule, and buckling is not a structural flaw.

Sources

  1. International Code Council, 2021 International Residential Code §R803 Roof sheathing and Table R803.1 (Maryland adoption, read at UpCodes), retrieved .
  2. International Code Council, 2021 International Residential Code §R905.2.1, §R905.2.5, §R905.2.8.5, §R905.7.1 (Maryland adoption, read at UpCodes), retrieved .
  3. International Code Council, 2021 International Residential Code §R908.3 Roof replacement and §R908.3.1.1 (Maryland adoption, read at UpCodes), retrieved .
  4. City of Republic, Missouri, "Roof and Subfloor Sheathing Spans" — reproduces IRC Table R503.2.1.1(1) with footnotes (rev. January 2017), retrieved .
  5. APA – The Engineered Wood Association, "Prevent Buckling with Proper Spacing" (2013), retrieved .
  6. Mark S. Graham, "Know your steep-slope roof decks," Professional Roofing (NRCA), Dec 2020/Jan 2021, retrieved .
  7. Asphalt Roofing Manufacturers Association, "Steep Slope Roofing Underlayment", retrieved .
  8. International Code Council, 2021 International Residential Code §R806.3 Vent and insulation clearance (read at UpCodes), retrieved .

Expert review

Written by the HyreRoof editorial team. Not yet reviewed by an outside expert. We say so rather than imply a review that has not happened; see our editorial policy.

How the numbers were checked: Code text read in the 2021 IRC as adopted in Maryland; span table values from a city handout reproducing IRC Table R503.2.1.1(1); APA and NRCA guidance labelled as theirs.

Suggest a correction. We fix errors and say what changed.